Information on accidents, incidents, and accidents involving lifting machines in the Republic of Belarus in 2018
15.01.2018 at 9:07 AM, at the sylvinite processing plant (SPP) of the 4th mining and processing department of OJSC "Belaruskali" (main technological pipeline bridge), during the lifting of metal ties with a total weight of about 150 kg by a КС-55727-1 automobile crane (owner - LLC "Sotrans"), the load got caught on the bridge structures, and the textile flat sling used for lifting the load broke due to exceeding the maximum permissible breaking strength of the sling. As a result of the subsequent fall of the metal ties from a height of about 6 meters, injuries were sustained by an installer of technological equipment and related structures of LLC "Passat", who was performing operations in the crane's hazardous zone to prepare for equipment installation, not related to the load lifting.
07.02.2018 at 11:45 PM, at the construction site "High-rise residential complex with built-in premises at Pravdy St., 2nd phase" in Vitebsk, an accident occurred during the installation of a ventilation unit, which, in violation of construction technology, was being lowered using a QTZ 80КС tower crane (belonging to the structural unit "Construction Department No. 232" of OJSC "Zhilstroy", Vitebsk) from the 13th to the 4th floor through technological openings in the interfloor ceilings. In doing so, in violation of the slinging scheme,
a large number of lifting slings. As a result of the slings' disconnection, the ventilation unit fell, injuring a concrete worker of JV "Construction Department No. 232" of OJSC "Zhilstroy", who was on the 6th floor of the building under construction.19.02.2018 at 15:40, at the pre-assembly and mechanical section of the rolling stock production shop of the Closed Joint Stock Company "Mogilev Wagon Building Plant", during the technological operation of moving a metal sheet (length 6 m), which was rigged without following the scheme specified in the technological process, the metal sheet bent and one of the grips of the removable lifting device 2SC-2.8T/2000 slipped, leading to the fall of the metal sheet. During the fall, the metal sheet of Limited Liability Company "Paritex" (Minsk), who, without the consent of the work supervisors, climbed over the signallocated within the work zone of the crane.
18.06.2018 at 9:00 AM at the site "Multifunctional complex within the boundaries of Pobediteley Ave. - Ratomska (Braslavska) St. - Timiryazev St. in Minsk. Residential building No. 11, 2nd construction phase," a slinger from TAPAS PLUS LLC was severely injured. He was performing work at a height of approximately 12 meters, installing rebar pins into technological openings of internal elevator shaft walls from a working platform suspended from the hook of a tower crane, which was located above the technological openings during the work. Losing his balance on the working platform, the slinger fell into the elevator shaft, sustaining multiple injuries. 20.06.2018 at 12:00 PM, after dismantling and replacing the submersible pump, during preparation for the installation of the last section of the water-lifting pipe with its attached head, suspended from the hook of a КС-3577-4 truck crane and brought to the work site, the head broke off and fell. During the fall of the head from a height of eight meters, a gas-electric welder from V.I. Kremko PC (Grodno district) was severely injured. He was located in the danger zone of the crane's operation and was at that moment inspecting the flange of the water-lifting pipe in the artesian well's shaft.
29.06.2018 at 4:10 PM
на строительном объекте «Строительство жилого района с инженерно-транспортной инфраструктурой и объектами социально гарантированного обслуживания населения в деревне Копище on the construction site "Construction of a residential area with engineering-transport infrastructure and facilities for socially guaranteed public services in the village of Kopishche"Of Borovlyany Village Council of Minsk District. Microdistrict No. 11.5 construction phase. Residential building No. 11.5 according to the master plan" during the installation of tower crane KB-405.1 A, owned by OJSC "122 UNMR", Minsk, as a result of violation of the crane installation instructions, the boom angle sensor (weight about 7 kg) was caught by the cargo rope and dropped from the maintenance platform (elevation 36 meters). The fallen09.07.2018 at 13:20 at the construction site "Reconstruction of the heating network section from TK-1 to CTP-1 along Nepokorennykh Boulevard in Mogilev", during the movement of the formwork shield by a self-propelled boom crane KS-55727-7, owned by the branch "Construction Department of Mogilev CHPP-2" of the republican unitary enterprise "Belenerhostroy" of the concern "Belenergo", Mogilev, its rigging was performed by an employee without the profession of "rigger" using a faulty 4-leg sling (missing safety latches on hooks). This resulted in the hook detaching from the load and its fall onto an installer of technological equipment who was in the hazardous zone, causing severe injuries. During the investigation of the mentioned accident, it was also established that the automotive crane KS-55727-7 was in a faulty condition, and its operation was prohibited in 2017 due to the failure to conduct a full technical inspection.
10.08.2018 at 11:50, a fatal accident occurred during the replacement of a submersible pump in a well owned by UP "Sovkhoz Porozovsky". The work was carried out by the Svisloch District Housing and Communal Services Enterprise (Grodno region, Svisloch district, Svisloch town). After the completion of the first stage
with the lifting of the water pipe by a mobile crane KS3579-8 (lifting capacity 15 tons), fitters began installing a fixing clamp for subsequent disassembly of the pipe coupling. During the execution of the specified work, the head of the lifted pipe broke off andof metal structures (trusses) from a semi-trailer, after rigging and unloading by crane of part of the metal structures, the remaining trusses in the semi-trailer fell out, pushing the carpenter (not trained in the profession of a rigger) of branch No. 2 of OOO "Passat" (Soligorsk) over the side of the body onto concrete slabs. As a result of the fall, the worker sustained injuries.08/31/2018 at 16:40 at the production site of LLC "Classic System", Minsk region, during loading of a package of wooden pallets onto a truck by a KBM-401P tower crane, the lifted package snagged on the side rack of the truck with its edge, which caused a part of the pallets to fall onto a utility worker who was standing in a dangerous zone in close proximity to the loading site, resulting in severe injury to the latter.
09/07/2018 at 10:25 at the press section of the frame and press shop of OJSC "MZKT", during the lifting of a die (weight 5.7 tons) using an overhead crane, rigged with a 2-leg chain sling (load capacity 2000 kg), due to exceeding the load capacity in combination with the resulting bending load on the sling link (due to incorrectly selected sling), a link of the chain of one of the sling legs broke, causing the load to fall from a height of about 0.5 m, injuring the leg of the slinger who was near the moved load.
09/27/2018 at 08:17
at production site No. 2 of CJSC "Soligorsk Institute of Resource Saving Problems with Experimental Production" (Soligorsk District), during preparation for rigging a bundle of conductors (steel beams approximately 12 meters long, with a total weight of approximately 1.1 tons) for subsequent movement using a KM-1 OS-22.5 overhead crane, while attempting to insert a textile sling under the bundle of conductors laid on wooden supports, the wooden support broke, and one conductor subsequently fell out of the bundle. As a result, the assistant worker performing rigging operations was injured (suffered a leg injury) by the conductor that fell out of the bundle.25.10.2018 at 11:30 AM at the construction site "Complex for hydrocracking of heavy oil residues. Hydrogen production unit" of OJSC "Mozyr Oil Refinery", during the movement of a 3.5 m long metal beam to the installation site using a KTA-18 truck crane belonging to the Mozyr Installation Department of OJSC "Gomeltehmontazh", due to a violation of the rigging scheme, the beam slipped out of the textile sling used to rig it to the crane hook and fell from a height of approximately 3 meters onto an erector.
04.12.2018 at 2:30 PM at the mechanical section for capital repair of equipment and hydraulic equipmentat the repair and mechanical workshop of OJSC "Minsk Gear Plant" during the lifting using a bridge crane of the front flange of the MCP - 2500 coupling (weight 3.82 tons), rigged "choke hitch" with a 2-leg rope sling (load capacity 1.0 t), the sling broke and the load fell, resulting in a severe injury to a turner of the repair and mechanical workshop (related profession - rigger), who rigged the load. Accidents:
04/02/201
Incidents:
09.01.2018 at the construction site "Residential building 18a in microdistrict 15 of Rechitsa city", during the unloading of rebar cages from the semi-trailer of a tractor unit using a КС-55727-7 automobile crane with a lifting capacity of 25 tons, owned by UP "SvetlSpetsTekhnika" (Svetlogorsk city), the crane overturned. According to the results of the 5th technical investigation into the causes of the specified incident, it was established that the crane overturned as a result of exceeding the rated lifting capacity by more than double at the boom length used during operation, which was made possible due to the intentionally disabled crane load limiter (ENK-160S).
18.07.2018 at 11:00 AM at the construction site "Bridge over the Kamenka River at km 42+415 of the R-115 Vitebsk-Gorodok highway (to the M-8/E95 highway)", during the relocation of compressor equipment weighing approximately 1600 kg using a КС-4561 AM automobile crane with a lifting capacity of 16 tons, owned by the branch "Mostootryad No. 425" of OJSC "Mostostroy", the crane overturned and fell from the bridge. According to
results of the technical investigation into the causes of the specified incident have established that the loss of crane stability occurred as a result of intense wind load, under the influence of which the crane boom with the suspended load began to swing and simultaneously, with a faulty slew mechanism brake, rotated perpendicular to the longitudinal axis of the crane – into a position of minimum stability. As a result of the specified uncontrolled movements of the boom and load, a pendulum moment arose, causing the crane to overturn. The technical causes of the incident were: - non-compliance with the instructions of the operating manual for the mobile crane; - malfunction of the slew mechanism brake of the rotating platform; - work performed without setting the crane on outriggers.11.12.2018 at 11:55 AM, at the construction site of the Belarusian NPP in Ostrovets, Grodno region, after setting up thesoil bearing capacity for determining the type of pads under outrigger supports. In accordance with the technical investigation report on the causes of the incident, the employees who violated the requirements of industrial safety legislation, which led to the incident, are officials of the organization operating the crane, responsible for carrying out production control and safe crane operations, as well as the mobile crane operator who installed the crane on loose and untamped soil. Considering that the causes of practically every emergency involving lifting cranes are related, among other things, to incorrect actions of slingers and crane operators, during the dissemination of this information on the causes and consequences of past emergencies, as well as during briefings with the specified employees, we consider it advisable to focus on the following restrictions: I SLINGER IS PROHIBITED FROM: - involving persons not qualified as slingers in cargo slinging; - transferring radio communication devices to other persons for transmitting signals to the crane operator; - using faulty, unmarked lifting devices and containers; - slinging cargo whose mass is unknown or exceeds the crane's lifting capacity; - performing cargo binding and hooking in violation of slinging diagrams; - using items and materials not provided for in the slinging diagrams (crowbars, pins, wire, etc.) for binding and hooking cargo; - slinging cargo that is jammed, stuck, covered with soil, frozen to the ground, blocked by other cargo, filled with concrete, etc.; - pulling slings from under the cargo after unhooking (except in cases provided for by technological regulations) using lifting cranes; - releasing lifting devices (slings, grabs, traverses, etc.) jammed by cargo using the crane; - transmittingto the crane operator for lifting and moving a load by crane when people are in the danger zone of the moved load; - to be on the load during its lifting or movement, as well as to allow the lifting or movement of the load if people are on it; - to be under the lifted load; - to be in the body of a motor vehicle during lifting and lowering of loads into the body; - to give a command to the crane operator to lift and lower a load into the body of a motor vehicle when the driver of the vehicle or other persons are in the cabin; - to accompany the load without using appropriate devices (slings, hooks), to balance the load with their own weight; - to be in the zones of moving parts of the crane (counterweight, rotating platform) to avoid being trapped between the rotating and non-rotating parts of the crane. THE CRANE OPERATOR IS PROHIBITED FROM: - operating the crane with faulty safety devices, on faulty crane runways; - intentionally disabling safety devices; - using limit switches as operating mechanisms for switching off mechanisms; - using faulty, unmarked removable lifting devices and containers; - lifting and moving a load that has been slung by an employee who does not have a certificate for the right to service lifting cranes in the profession of "rigger"; - moving or tilting a load whose mass is unknown or exceeds the lifting capacity of the crane, as well as a load that has been slung in violation of slinging diagrams; - lifting a load with people on it, moving a load over people; 6 7 - lifting and lowering loads into the body of a motor vehicle, semi-wagon when people are in the body or in the cabin of the motor vehicle, semi-wagon; - lifting, moving and lowering loads when people are between the moved load and the equipment, when unauthorized persons not involved in crane operations are in the crane's working zone; - operating the crane onat a distance of less than 30 meters from an overhead power line without a work permit; - installing a crane under an active power line without its de-energization; - installing a crane on an unprepared site (freshly filled, uncompacted soil, on the edge of an excavation slope, ditch, with a site slope exceeding that established in the operating documentation). In order to prevent accidents and incidents, and to avoid occupational injuries, we propose to disseminate this information to interested parties.
Information on elevator accidents
In 2018, 2 accidents related to the operation of potentially hazardous facilities (elevators) in industrial safety subjects occurred.
04/02/2018 a fatal accident occurred with an employee of the trade and production complex "Velikolepny Express" (shop No. 29 of OJSC "DORORS") during the loading of cargo into the elevator car. At the time of the incident, the victim was in the gap between the landing stop and the elevator car, as a result of the spontaneous movement of the elevator car, the person was crushed. Causes of the accident: the elevator was operated in a technically faulty condition (violation of paragraphs 75, 152 of the Rules for ensuring industrial safety during the operation of elevators and construction freight elevators, approved by the Resolution of the Ministry of Emergency Situations of the Republic of Belarus dated 03/01/2011 No. 18 (hereinafter - the Rules); the elevator was not registered as a potentially hazardous facility with the territorial department of Gospromnadzor (violation of paragraph 62 of the Rules); the elevator was operated without technical inspection and maintenance (violation of paragraphs 104, 125 of the Rules).
09/09/2018 when the controller of the checkpoint of OJSC "Minskproektmebel" moved from the store's trading floor to the utility room through the car of a decommissioned freight elevator, as a result of the employee falling into the elevator shaft pit from the first floor level, he was injured. Causes of the accident: the car
lift that was decommissioned was used for an unintended purpose, namely as a passageway from the store's retail area to the back room (violation of clause 75 of the Rules); unauthorized use of a decommissioned lift by an unidentified person (violation of clause 152 of the Rules). A condition that contributed to the violations was the inadequate control by the heads of entities over compliance with industrial safety requirements, as well as the lack of proper accountability from subordinate employees for adherence to work instructions. In accordance with Article 16 of the Law of the Republic of Belarus of January 5, 2016 "On Industrial Safety" from subordinate industrial safety entities: to ensure control over the registration of lifts, timely maintenance, and technical inspection; in the lift facilities of which there are decommissioned lifts in a faulty technical condition, to carry out unscheduled inspection and overhaul of such lift equipment in order to decide on its replacement (modernization) or dismantling, as well as to prevent the possibility of unauthorized operation of such lifts; to take comprehensive measures to comply with the requirement of subparagraph 5.5 of clause 5 of the Technical Regulation of the Customs Union "Safety of Lifts" TR CU 011/2011 on the need to replace (modernize) by February 15, 2020 lifts that have exceeded their normal service life.